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GRAPHITE IS UNFORGIVING. Graphite is unforgiving of surface defects, reflecting even the smallest flaws quite clearly in the workpiece. As such, a good surface finish on the electrode before die sinking reduces bench time on the tool after. A fine step over, and small chordal deviation used to optimize surface finish give good results.

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Machining graphite and carbon produces dust with particles size in the range 0.0004"-0.005" (10-130μm). The dust mast be removed from the machining region by a dust extraction system providing a minimum air velocity of 6 ft/s (20 m/s). Milling graphite and carbon .

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